Toyota Tacoma manuals

Toyota Corolla Repair Manual: Replacement

1. Work for preventing gasoline from spilling out

2. Remove cylinder head cover no.2

  1. Remove the 2 nuts, 2 clips and cylinder head cover.

3. Disconnect ventilation hose

  1. Disconnect the ventilation hose from the cylinder head cover.

4. Disconnect engine wire

  1. Disconnect the 4 fuel injector connectors.
  2.  remove the 3 wire harness clamps from the clamp brackets.

5. Remove efi fuel pipe clamp

  1. Remove the efi fuel pipe clamp.

6. Disconnect fuel tube subassy

  1. Using a sst, disconnect the fuel tube.

    Sst 0926821010

  1.  assemble the sst to the connection as shown.
  2.  Turn the sst, align the retainers inside the connector with the sst chamfered parts and insert the sst into the connector.
  3.  Slide the sst and the connector together towards the fuel tube assembly.

Notice

:

7. Remove fuel delivery pipe subassy

7. Remove fuel delivery pipe subassy

  1. Remove the 3 bolts and fuel delivery pipe together with the 4 fuel injectors.

Notice

: be careful not to drop the fuel injectors when removing the fuel delivery pipe.

  1. Remove the 2 spacers from the cylinder head.

8. Remove fuel injector assy

  1. Pull out the 4 fuel injectors from the fuel delivery pipe.

9. Install fuel injector assy

  1. Install a new insulator to the each fuel injector.
  2.  apply a light coat of spindle oil or gasoline to a new o ring, and install it to the each fuel injector.

Notice

: never use engine, gear or brake oil.

  1. Apply a light coat of spindle oil or gasoline on the place where the fuel delivery pipe touches on the oring.
  2.  while turning the fuel injector clockwise and counterclockwise, and push it to the fuel delivery pipe.

Notice

:

10. Install fuel delivery pipe subassy

  1. Install the 2 spacers to the cylinder head.
  2.  install the fuel delivery pipe together with the 4 fuel injectors with the 3 bolts.

    Torque:
    bolt a 19 nvm (194 kgfvcm, 14 ftvlbf) bolt b 9.0 Nvm (92 kgfvcm, 80 in.Vlbf)

Notice

:

11. Connect fuel tube subassy

  1. Connect the fuel tube to the fuel delivery pipe.

Notice

:

12. Install cylinder head cover no.2

  1. Install the cylinder head cover with the 2 nuts and 2 clips.

    Torque: 7.0 Nvm (71 kgfvcm, 62 in.Vlbf)

13. Check fuel leak

Components
...

Fuel pump assy
...

Other materials:

Cruise control actuator assy
Replacement 1. Remove cruise control actuator cover Disengage the 2 claws, then remove the cruise control actuator cover. 2. Separate accelerator control cable assy Loosen the double nut and separate the accelerator control cable assy. 3. Separate accelerator auto drive ca ...

Eco drive mode (if equipped)
Press the switch. Suitable for enhancing the fuel economy, because the torque corresponding to the accelerator pedal depression amount can be generated more smoothly than it is in normal conditions and the operation of the air conditioning system (heating/cooling) will be minimized. Press th ...

Out side moulding
Replacement Hint: use the same procedures for the rh side and lh side. 1. Remove outside moulding Put protective tape around the moulding.  insert a piano wire between the vehicle body and moulding.  tie objects that can serve as handles (for example, wooden blocks) to all ...

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