Toyota Corolla (E120) 2002–2008 Repair Manual / Automatic transmission / trans / Manual transaxle system
Toyota Corolla (E120): Manual transaxle system
Problem symptoms table
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the problem. Check each part in order. If necessary, replace parts.
Other materials:
Overhaul
1. Inspect 1st gear thrust clearance
Using a feeler gauge, measure the 1st gear thrust clearance.
Standard clearance:
0.10 – 0.40 Mm (0.0039 – 0.0157 In.)
2. Inspect 2nd gear thrust clearance
Using a dial indicator, measure the 2nd gear thrust clearance.
Standard clearan ...
Adjustment
1. Inspect and adjust clutch pedal sub–assy
Turn over the floor carpet.
check that the pedal height is correct.
Pedal height from asphalt sheet:
135.8 – 145.8 Mm (5.346 – 5.740 In.)
adjust the pedal height.
Loosen the lock nut and turn the stopper bolt until
...
On–vehicle inspection
1. Check fuel pump operation
Connect the hand–held tester to the dlc3.
turn the ignition switch on and hand–held tester main
switch on.
Notice:
do not start the engine.
select the active test mode on the hand–held tester.
please refer to the hand–held te ...