Toyota Corolla Repair Manual: Inspection
1. Thermostat
Hint
: the thermostat is numbered with the valve opening temperature.
- Immerse the thermostat in water and gradually heat the water.
- check the valve opening temperature.
Valve opening temperature: 80 to 84 c (176 to 183 f)
Hint
: if the valve opening temperature is not as specified, replace the thermostat.
- Check the valve lift.
Valve lift: 10 mm (0.39 In.) Or more at 95 c (203 f)
Hint
: if the valve lift is not as specified, replace the thermostat.
- check that the valve is fully closed when the thermostat is at low temperatures (below 77 c (171 f)).
Hint: if not closed, replace the thermostat.
2. Radiator cap sub–assy
Notice
:
- if the radiator cap has contaminations, always rinse it with water.
- Before using a radiator cap tester, wet the relief valve and pressure valve with engine coolant or water.
- When performing step (a) and (b) below, keep the tester at an angle of over 30 above the horizontal.
- Using a radiator cap tester, slowly pump the tester and
check that air is coming from the vacuum valve.
Pump speed: 1 push / 3 seconds or more
Notice
: push the pump at a constant speed. If air is not coming from the vacuum valve, replace the radiator cap.
- pump the tester and measure the relief valve opening
pressure.
Pump speed: 1 push within 1 second
Notice: the above pump speed is for the first pump only (in order to close the vacuum valve). After the first pump, the pump speed can be reduced. Standard opening pressure: 74 to 103 kpa (0.75 To 1.05 Kgf/cm2, 10.7 To 14.9 Psi) minimum opening pressure: 59 kpa (0.6 Kgf/cm2, 8.5 Psi)
Hint
: use the tester’s maximum reading as the opening pressure.
If the opening pressure is less than minimum, replace the radiator cap.
On–vehicle inspection
1. Inspect cooling system for leaks
Caution:
to avoid the danger of being burned, do not remove the radiator
cap while the engine and radiator are still hot, as fluid
and steam can be blown ou ...
Other materials:
Check and replace ecu
Notice:
start an inspection of the connector from the backside
of the connector on the wire harness side with
the connector connected to the ecu.
When no measurement condition is specified, perform
the inspection with the engine stopped and also
the ignition switch on.
First check the ec ...
On–vehicle inspection
1. Inspect brake booster
Airtightness check.
Start the engine and stop it after 1 or 2 minutes. Depress
the brake pedal several times slowly.
Hint:
if the pedal goes down farthest at the 1st time, but gradually
rises after the 2nd or 3rd time, the booster is airtight.
...
Replacement
1. Disconnect battery negative terminal
2. Remove engine under cover rh
3. Remove starter assy
Disconnect the starter connector.
open the terminal cover.
remove the nut, then disconnect the starter wire.
remove the 2 bolts, then remove the starter.
4. Install starter a ...