Toyota Corolla (E120) 2002–2008 Repair Manual / Brake / Brake fluid
Toyota Corolla (E120): Brake fluid
Bleeding
Notice
: wash the brake fluid off immediately if it comes into contact with any painted surface. Hint
: if any work is done on the brake system or if air in the brake lines is suspected, bleed the air from the system.
1. Fill reservoir with brake fluid fluid: sae j1703 or fmvss no. 116 Dot3

2. Bleed master cylinder

Hint
: if the master cylinder has been disassembled or if the reservoir becomes empty, bleed the air from the master cylinder.
- disconnect the brake lines from the master cylinder.
Sst 09023–00100
- slowly depress the brake pedal and hold it.

- Block off the outer holes with your fingers, and release the brake pedal.
- repeat (b) and (c) 3 or 4 times.
3. Bleed brake line

- Connect the vinyl tube to the brake caliper.
- depress the brake pedal several times, then loosen the bleeder plug with the pedal held down.
- at the point when fluid stops coming out, tighten the
bleeder plug, then release the brake pedal.
Torque: 8.3 Nvm (85 Kgf·cm, 74 in.Vlbf)
- repeat (b) and (c) until all the air in the fluid has been bled out.
- Repeat the above procedures to bleed the air out of the brake line for each wheel.
4. Check fluid level in reservoir

- Check the fluid level and add fluid if necessary.
Fluid: sae j1703 or fmvss no. 116 Dot3
Other materials:
Inspection procedure
Hand–held tester:
1 Perform active test by hand–held tester(operation of circuit
opening relay)
Connect the hand–held tester to the dlc3.
turn the ignition switch on and push the hand–held tester main
switch on.
select the item ”diagnosis / enhanced obd ii / active ...
Problem symptoms table
The suspected circuits or parts for each problem symptom are shown in the
table below. Use this table to
troubleshoot the problem when a normal code is displayed in the diagnostic
trouble code chart but the problem
is still occurring. Numbers in the table indicate the order in which the
circ ...
Adjustment
1. Inspect and adjust clutch pedal sub–assy
Turn over the floor carpet.
check that the pedal height is correct.
Pedal height from asphalt sheet:
135.8 – 145.8 Mm (5.346 – 5.740 In.)
adjust the pedal height.
Loosen the lock nut and turn the stopper bolt until
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