Toyota Tacoma manuals

Toyota Corolla Repair Manual: Replacement

1. Drain brake fluid

Notice

: wash the brake fluid off immediately if it comes into contact with any painted surface.

2. Remove air cleaner cap subassy

3. Remove air cleaner case subassy

  1.  remove the air cleaner element, then remove the 3 bolts and air cleaner case subassy.

4. Remove brake master cylinder subassy

5. Disconnect brake master cylinder push rod clevis

  1.  loosen the push rod clevis lock nut.
  2.  remove the clip, clevis pin and wave washer.

6. Remove cruise control actuator assy (w/ cruise control)

  1. Remove the 2 nuts and bolt from the cruise control actuator and bracket, and move cruise control actuator aside.

7. Remove front wheel lh

8. Remove brake booster assy

  1. Using sst and spanner, disconnect the brake tube from the flexible hose, and remove the brake tube from the body.

    Sst 0902300100

  2.  slide the clip, disconnect the vacuum hose from the brake booster assy.

  1. Disconnect the 2 or 3 brake tubes from the clamp, and move brake tubes aside.

  1. Remove the 4 nuts and clevis.
  2.  pull out the brake booster and gasket.

9. Install brake booster assy

  1.  install the clevis to the booster push rod.

  1. Install a new gasket and brake booster with the 4 nuts.

    Torque: 12.7 Nvm (130 Kgfcm, 9 ftlbf)

  1. Connect the 2 or 3 brake tubes to the clamp.
  2.  connect the vacuum hose to the brake booster.

  1. Using sst and spanner, connect the brake tube to the flexible hose.

    Sst 0902300100 torque: 15.2 Nvm (155 Kgfcm, 11 ftlbf)

10. Install front wheel lh

torque: 103 nvm (1,050 Kgfcm, 76 ftlbf)

11. Install cruise control actuator assy (w/ cruise control)

  1. Install the cruise control actuator and bracket with 2 nuts and bolt.

    Torque: 43 nvm (438 Kgfcm, 32 ftlbf)

12. Connect brake master cylinder push rod clevis

  1.  apply the lithium soap base glycol grease to the push rod clevis pin.
  2.  connect the brake master cylinder push rod clevis with the push rod clevis pin, wave washer and clip.

13. Install brake master cylinder subassy

14. Install air cleaner case subassy

  1.  install the air cleaner case with 3 bolts, then install the air cleaner element to the air cleaner case sub assy.

15. Install air cleaner cap subassy

16. Fill reservoir with brake fluid

17. Bleed master cylinder 

sst 0902300100

18. Bleed brake line

19. Check and adjust brake pedal height

20. Check pedal free play

21. Check pedal reserve distance

22. Check fluid level in reservoir

23. Check brake fluid leakage

Components
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Front brake
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Other materials:

Onvehicle inspection
1. Inspect front axle hub bearing  remove the front wheel.  separate the front disc brake caliper assy .  remove the front disc.  inspect the bearing backlash. Using a dial indicator, check the backlash near the center of the axle hub. Maximum: 0.05 Mm (0. ...

Steering column
Service data Torque specification Power steering Service data Torque specification : For use without sst ...

Inspection procedure
1 Check p/t squib(lh) circuit(airbag sensor assy center front seat outer belt assy lh) Disconnect the negative () terminal cable from the battery, and wait at least for 90 seconds.  disconnect the connectors between the airbag sensor assy center and the seat belt pretensioner ...

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