Hint
: components:
1. Drain manual transaxle oil (m/t transaxle)
torque: 39.2 Nvm (400 Kgf·cm, 29 ft·lbf)
2. Drain automatic transaxle fluid (a/t transaxle)
torque: 17.5 Nvm (178 Kgf·cm, 13 ft·lbf)
3. Remove front wheel
4. Remove engine under cover lh
5. Remove front axle hub lh nut
Sst 09930–00010
Notice
: loosen the staked part of the nut completely, otherwise the screw of the drive shaft may be damaged.
6. Separate front stabilizer link assy lh
Hint
: if the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud.
7. Separate speed sensor front lh (w/ abs)
8. Separate tie rod end sub–assy lh
Sst 09628–62011
9. Separate front suspension arm sub–assy lower no.1 Lh
10. Separate front axle assy lh
Notice
:
11. Remove front drive shaft assy lh
Sst 09520–01010, 09520–24010 (09520–32040)
Notice
: be careful not to damage the dust cover and oil seal.
Hint
: in case of not being able to remove the drive shaft at the position of the illustration (a), hook the claw of sst to the position of the illustration (b), remove it.
12. Remove front drive shaft assy rh
Hint
: remove the rh side by the same procedures as the lh side.
Notice
: be careful not to damage the dust cover and oil seal.
13. Fix front axle assy lh
Notice
: the hub bearing could be damaged if it is subjected to the vehicle weight, such as when moving the vehicle with the drive shaft removed.
Therefore, make sure to support the hub bearing with sst when the vehicle weight is applied.
Sst 09608–16042 (09608–02021, 09608–02041)
14. Inspect front drive shaft assy lh
Notice
: keep the drive shaft assy level during inspection.
15. Remove front axle inboard joint boot lh no.2 Clamp
16. Remove front axle inboard joint boot lh clamp
17. Separate inboard joint boo
t
18. Remove front axle inboard joint sub–assy lh
Notice
: do not punch the marks.
Notice
: do not punch the marks.
Notice
: do not tap the roller.
19. Remove drive shaft damper (rh drive shaft)
20. Remove front drive shaft lh hole snap ring
21. Remove front drive shaft dust cover lh
Sst 09950–00020
22. Install front drive shaft dust cover lh
Sst 09527–10011
Notice
:
23. Install front drive shaft lh hole snap ring
24. Install drive shaft damper (rh drive shaft)
Sst 09521–24010
Notice
: do not overtighten the sst.
Sst 09240–00020 (09242–00150) clearance: 1.5 Mm (0.059 In.) Or less
25. Install front axle inboard joint sub–assy lh
H
int
: before installing the boot, wrap the spline of the drive shaft with vinyl tape to prevent the boot from being damaged.
Notice
: do not tap the roller.
Grease capacity: 135 – 155 g (4.8 – 5.5 Oz.)
26. Install inboard joint boot
27. Install front axle inboard joint boot lh clamp
Sst 09521–24010
Notice
: do not overtighten the sst.
Sst 09240–00020 (09242–00150) clearance: 1.5 Mm (0.059 In.) Or less.
28. Install front axle inboard joint boot lh no.2 Clamp
29. Inspect front drive shaft assy lh
Notice
: keep the drive shaft assy level during inspection.
Hint
: for dimension (a), refer to the following table.
30. Install front drive shaft assy lh
Notice
:
Hint
: whether the inboard joint shaft is in contact with the pinion shaft or not can be known from the sound or feeling when driving it in.
31. Install front drive shaft assy rh
H
int
: install the rh side by the same procedure as the lh side.
Notice
: do not damage the oil seal.
32. Install front axle assy lh
Notice
:
33. Install front suspension arm sub–assy lower no.1 Lh
Torque: 89 nvm (908 Kgf·cm, 66 ft·lbf)
34. Install tie rod end sub–assy lh
Torque: 49 nvm (500 Kgf·cm, 36 ft·lbf)
Notice
: if the holes for the cotter pin are not aligned, tighten the nut further to 60 .
35. Install speed sensor front lh (w/ abs)
Torque: 29 nvm (296 Kgf·cm, 21 ft·lbf)
Torque: 8.0 Nvm (82 Kgf·cm, 71 ft·lbf)
Notice
:
36. Install front stabilizer link assy lh
Torque: 74 nvm (755 Kgf·cm, 55 ft·lbf)
Hint
: if the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud.
37. Install front axle hub lh nut
Torque: 216 nvm (2,200 Kgf·cm, 159 ft·lbf)
38. Install front wheel
torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
39. Add manual transaxle oil (m/t transaxle)
40. Inspect and adjust manual transaxle oil (m/t transaxle)
41. Add automatic transaxle fluid (a/t transaxle)
42. Inspect and adjust automatic transaxle fluid (a/t transaxle)
43. Inspect and adjust front wheel alignment
44. Check abs speed sensor signal (w/ abs)
Inspection procedure
Hint:
start the inspection from step 1 in case of using the hand–held tester and start
from step 2 in case of not
using the hand–held tester.
1 Read value of hand–held tester(skid control sensor)
Check that there is no difference between the speed value output from
the speed sensor displ ...
Replacement
1. Remove instrument panel sub–assy lower
2. Remove clutch pedal spring
3. Remove clutch master cylinder push rod clevis w/hole pin
Remove the clip and hole pin.
4. Remove clutch pedal support sub–assy
W/ cruise control:
disconnect the clutch switch assy connector.
di ...
Inspection procedure
1 Check side squib(rh) circuit(airbag sensor assy center – front
seat airbag assy rh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the front seat airbag assy (rh ...