Toyota Corolla (E120) 2002–2008 Repair Manual / Engine hood/door / Luggage compartment door
Toyota Corolla (E120): Luggage compartment door
Adjustment
1. Inspect luggage compartment door panel sub–assy
- check that the clearance is within the standard value.

2. Adjust luggage compartment door panel sub–assy

- For forward/rearward and right/left adjustments, loosen
the bolts.
Torque: 7.0 N·m (71 kgf·cm, 62 in.·Lbf)
- for a vertical adjustment of the door front end, increase
or decrease the number of washers between the hinge
and door.
Torque: 7.0 N·m (71 kgf·cm, 62 in.·Lbf)
- remove the spare wheel cover .
- remove the rear floor finish plate .

- For forward/rearward and right/left adjustments, loosen
the bolts.
Torque: 5.5 N·m (56 kgf·cm, 49 in.·Lbf)
- using a hammer and a brass bar, tap the striker to adjust it.

- Perform the forward/rearward and right/left adjustments,
by loosening the bolts of the luggage compartment door.
Torque: 5.5 N·m (56 kgf·cm, 49 in.·Lbf)
Other materials:
Replacement
1. Remove console box sub–assy rear
2. Remove parking brake lever sub–assy
Disconnect the parking brake switch connector from the
parking brake switch.
remove the lock nut and adjusting nut from the parking
brake cable assy no.1.
Remove the 2 bolts.
Usin ...
Engine
On–vehicle inspection
Hint:
inspect these items on a cooled down engine.
1. Inspect drive belt
2. Replace spark plugs
3. Inspect air filter
Remove the air filter.
visually check that the air filter is not excessively damaged,
dirty or oily.
Peplace the air filter if nece ...
Key confinement prevention function does not work
properly (unlock warning switch circuit)
Circuit description
The unlock warning switch turns on when the key is inserted in the ignition
key cylinder and the door courtesy
switch turns on when the driver’s door is opened, and the integration relay
monitors both switches conditions.
According to these switches conditions, the int ...


