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Toyota Corolla Body Repair Manual: Foreword

This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the toyota corolla

Applicable models: aze141 series zre142 series

This manual consists of body repair methods, exploded diagrams and illustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of the toyota model is bolted on and require no welding.

When repairing, dont cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.

Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations.

For the repair procedures and specifications other than collisiondamaged body components of the toyota corolla refer to the repair manuals.

If you require the above manuals, please contact your toyota dealer.

All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.

About this manual

Scope of the repair work explanation

Section categories

Section title Contents Examples
Introduction Explanation of general body repair.

Views of weld panel replacement instructions.

Precaution about this vehicle
Body panel replacement Instructions for replacing the weld panels from the white body condition, from which bolted parts have been removed, with individual supply parts. Front side member replacement.

Quarter panel replacement.

Body dimensions Body aligning measurements Dimension diagrams.
Paint coating Scope and type of anti-rust treatment, etc.

Together with weld panel replacement

Body sealer.

Under coat.

Contents omitted in this manual

  1. Clean and wash removed parts, if necessary.
  2. Visual inspection
Toyota Corolla Body Repair Manual
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Body dimensions
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Other materials:

How to proceed with troubleshooting
The handheld tester can be used at step 3, 4, 6, 9. 1 Vehicle brought to workshop 2 Customer problem analysis 3 Connect the obd ii scan tool or handheld tester to dlc3 4 Check and clear dtc and freeze frame data 5 Visual inspection 6 Setting the check mode diagnosis 7 Problem sy ...

Overhaul
1. Remove cylinder block water drain cock subassy Remove the cylinder block water drain cock from the cylinder block. 2. Inspect connecting rod thrust clearance Using a dial indicator, measure the thrust clearance while moving the connecting rod back and forth. Standard thr ...

Diagnostic trouble code chart
The inspection procedures are shown in the table below. This table allows efficient and accurate troubleshooting using the diagnostic trouble codes displayed in the diagnostic trouble code chart. Proceed with troubleshooting in accordance with the inspection procedures listed in the diagnost ...

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