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Toyota Corolla Body Repair Manual: Foreword

This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the toyota corolla

Applicable models: aze141 series zre142 series

This manual consists of body repair methods, exploded diagrams and illustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of the toyota model is bolted on and require no welding.

When repairing, dont cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.

Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations.

For the repair procedures and specifications other than collisiondamaged body components of the toyota corolla refer to the repair manuals.

If you require the above manuals, please contact your toyota dealer.

All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.

About this manual

Scope of the repair work explanation

Section categories

Section title Contents Examples
Introduction Explanation of general body repair.

Views of weld panel replacement instructions.

Precaution about this vehicle
Body panel replacement Instructions for replacing the weld panels from the white body condition, from which bolted parts have been removed, with individual supply parts. Front side member replacement.

Quarter panel replacement.

Body dimensions Body aligning measurements Dimension diagrams.
Paint coating Scope and type of anti-rust treatment, etc.

Together with weld panel replacement

Body sealer.

Under coat.

Contents omitted in this manual

  1. Clean and wash removed parts, if necessary.
  2. Visual inspection
Toyota Corolla Body Repair Manual
h1 {color: red;} h2 {color: green;} h3 {color: blue;} h4 {color: #ff00ff;} ...

Body dimensions
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Other materials:

Replacement
1. Drain brake fluid Notice: wash the brake fluid off immediately if it comes into contact with any painted surface. 2. Remove air cleaner cap subassy 3. Remove air cleaner case subassy  remove the air cleaner element, then remove the 3 bolts and air cleaner case subassy. 4. ...

Using a flat bed truck
If you use chains or cables to tie down your vehicle, the angles shaded in black must be 45. Do not overly tighten the tie downs or the vehicle may be damaged. ■Before emergency towing 1 Vehicles without a smart key system: Put the engine switch in the ACC (engine off) or ON posi ...

Inspection procedure
1 Check side squib(lh) circuit(airbag sensor assy center front seat airbag assy lh) Disconnect the negative () terminal cable from the battery, and wait at least for 90 seconds.  disconnect the connectors between the airbag sensor assy center and the front seat airbag assy (lh ...

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