Toyota Tacoma manuals

Toyota Corolla Repair Manual: Disposal

Hint

: when scrapping vehicle equipped with an srs or disposing of a horn button assy, always first deploy the airbag in accordance with the procedure described below. If any abnormality occurs in the airbag deployment, contact the service dept. Of toyota motor sales, u.S.A., Inc.

Caution

:

1. Dispose of horn button assy (when scrapping vehicle deployment method)

Hint:

Hint

: prepare a battery for the power source to deploy the airbag.

  1. Check the function of sst.

Caution

: when deploying the airbag, always use the specified sst: srs airbag deployment tool. Sst 0908200700

  1. Connect the sst to the battery.

    Connect the red clip of the sst to the battery positive (+) terminal and the black clip to the battery negative () terminal.

Hint

: do not connect the yellow connector which will be connected with the supplemental restraint system.

  1. Check the function of sst.

    Press the sst activation switch, and check that the led of the sst activation switch lights up.

Caution

: if the led lights up when the activation switch is not being pressed, sst malfunction is probable, so definitely do not use the sst.

  1.  Disconnect the sst from the battery.

  1. Set sst.

Caution

: check that there is no looseness in the steering wheel and horn button assy.

  1.  While turning the steering wheel to the right / left, remove the 3 screws and column lower cover.
  2.  Disconnect the airbag connector of the spiral cable.

  1. Connect the connectors of the 2 sst to the airbag connector of the spiral cable back side.

    Sst 0908200700, 0908200780

  1. Move the sst at least 10 m (33 ft) away from the front of the vehicle.
  2.  Close all the doors and windows of the vehicle.

    Notice

    : take care not to damage the sst wire harness.

  3.  Connect the red clip of the sst to the battery positive (+) terminal and the black clip to the negative () terminal.
  1. Deploy the airbag.
  1.  Confirm that no one is inside the vehicle or within 10 m (33 ft) area around the vehicle.
  2.  Press the sst activation switch and deploy the airbag.

Hint

: the airbag deploys simultaneously when the led of the sst activation switch lights up.

  1.  dispose of the horn button assy (with airbag).

Caution

:

Hint

: when scrapping a vehicle, deploy the airbag and scrap the vehicle with the horn button assy still installed.

2. Dispose of horn button assy (when disposing of airbag assembly deployment method)

Notice

:

Hint

: prepare a battery for the power source to deploy the airbag.

  1.  remove the horn button assy .

Caution

: when storing the horn button assy, keep the upper surface of the pad facing upward.

  1. Using a servicepurpose wire harness, tie down the horn button assy to the disc wheel.

    Wire harness: stripped wire harness section 1.25 Mm2 or more (0.0019 In2. Or more)

Caution

: if the wire harness is too thin or some other things are used to tie down the horn button assy, it may be snapped by the shock when the airbag is deployed. This is highly dangerous.

Be sure to use the wire harness which is at least 1.25 Mm2 (0.0019 In2).

Hint

: to calculate the area of the stripped wire harness section: area = 3.14 X (diameter)2 divided by 4

  1. Install the 2 bolts with washers in the 2 bolt holes in the horn button assy.

Bolt:
l: 35.0 Mm (1.387 In.)
M: 6.0 Mm (0.236 In.)
Pitch: 1.0 Mm (0.039 In.)

Notice

:

  1. Connect the connectors of the sst to the horn button assy connectors.

    Sst 0908200802 (0908210801, 0908230801)

  1. Using 3 wire harness, wind the wire harness at least twice each around the bolts installed on the left and right sides of the horn button assy.

Caution

:

  1. Face the upper surface of the horn button assy upward.

    Separately tie the left and right sides of the horn button assy to the disc wheel through the hub nut holes. Position the horn button assy connector so that it hangs downward through a hub hole in the disc wheel.

Caution

:

Notice

: the disc wheel will be marked by airbag deployment, so when disposing of the airbag, use a redundant disc wheel.

  1.  check the function of sst (see step 1(a)).

  1. Set sst.

Caution

: place the disc wheel on the level ground.

  1.  Connect the connector of the sst.

    Sst 0908200700

Notice

: to avoid damaging the sst connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the sst wire harness inside the disc wheel.

  1. Move the sst at least 10 m (33 ft) away from the horn button assy tied down on the disc wheel.

  1. Cover the horn button assy with a cardboard box or tires.

Size of cardboard box: must exceed the following dimensions: x = 460 mm (18.11 In.)
Y = 650 mm (25.59 In.)

Notice

:

Tire size: must exceed the following dimensions width: 185 mm (7.28 In.) Inner diameter: 360 mm (14.17 In.)

Caution

: do not use tires with disc wheels.

Notice

: the tires may be marked by the airbag deployment, so use the redundant tires.

  1. Deploy the airbag.
  2.  Connect the sst red clip to the battery positive (+) terminal and the black clip to the battery negative () terminal.
  3.  Check that no one is within 10 m (33 ft) area around the disc wheel which the horn button assy is tied to.
  4.  Press the sst activation switch and deploy the airbag.

Hint

: the airbag deploys simultaneously when the led of the sst activation switch lights up.

  1. Dispose of the horn button assy (with airbag).

Caution

:

  1.  Remove the horn button assy from the disc wheel.
  2.  Place the horn button assy in a vinyl bag, tie the end tightly and dispose of it in the same way as other general parts disposal.
Replacement
Hint: components: 1. Precaution 2. Disconnect battery negative terminal 3. Remove horn button assy Place the front wheels facing straight ahead.  using a torx socket wrench (t30), ...

Spiral cable subassy
Components Replacement Hint: components: 1. Precaution 2. Disconnect battery negative terminal 3. Place front wheels facing straight ahead  check that the front wheels are facing stra ...

Other materials:

Body rocker panel moulding lh
Replacement Hint: use the same procedures for the rh side and lh side. 1. Remove body rocker panel moulding lh Remove the 8 retainers.  using a screwdriver, remove the moulding. Hint: tape the screwdriver tip before use.  remove the 7 clips from the moulding. 2. Insta ...

Precaution
1. Precaution of headlight bulb replacement  if even a thin film of oil is left on the surface of the halogen lamp, its service life will be shortened because the lamp will be burn at a higher temperature.  handle any halogen lamp with great care. Dropping, hitting or damagin ...

Inspection procedure
1 Check side squib(lh) circuit(airbag sensor assy center front seat airbag assy lh) Disconnect the negative () terminal cable from the battery, and wait at least for 90 seconds.  disconnect the connectors between the airbag sensor assy center and the front seat airbag assy (lh ...

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