Toyota Corolla (E120): Brake
On–vehicle inspection
1. Inspect brake line pipes and hoses
Hint
: work in a well–lighted area. Turn the front wheels fully to the right or left before begining.
- check all the brake lines and hoses for:
- damage
- wear
- deformation
- cracks
- corrosion
- leaks
- bends
- twists
- check all the clamps for tightness and the connections for leakage.
- check that the hoses and lines are not near sharp edges, moving parts and the exhaust system.
- check that the lines are installed pass through the center of the grommets.
2. Inspect front brake pads and discs
3. Inspect rear brake linings and drums
4. Inspect or change brake fluid
fluid: sae j1703 or fmvss no.116 Dot3
Other materials:
Overhaul
1. Inspect 1st gear thrust clearance
Using a feeler gauge, measure the 1st gear thrust clearance.
Standard clearance:
0.10 – 0.40 Mm (0.0039 – 0.0157 In.)
2. Inspect 2nd gear thrust clearance
Using a dial indicator, measure the 2nd gear thrust clearance.
Standard clearan ...
Overhaul
Hint:
overhaul the rh side by the same procedure as the lh side.
1. Remove front wheel
2. Drain brake fluid
Notice:
wash the brake fluid off immediately if it comes into contact with any painted
surface.
3. Remove front disc brake cylinder sub–assy
Remove the union bolt and gasket ...
On–vehicle inspection
1. Inspect cooling system for leaks
Caution:
to avoid the danger of being burned, do not remove the radiator
cap while the engine and radiator are still hot, as fluid
and steam can be blown out under pressure.
fill the radiator with coolant and attach a radiator cap tester.
...