Toyota Corolla (E120): Adjustment
1. Inspect and adjust clutch pedal sub–assy
- Turn over the floor carpet.
- check that the pedal height is correct.
Pedal height from asphalt sheet: 135.8 – 145.8 Mm (5.346 – 5.740 In.)
- adjust the pedal height.
- Loosen the lock nut and turn the stopper bolt until
the height is correct. Tighten the lock nut.
Torque: 24.5 Nvm (245 Kgf·cm, 18 ft·lbf)
- check that the pedal free play and push rod play are correct.
- Depress the pedal until the clutch resistance begin
to be felt.
Pedal free play: 5.0 – 15.0 Mm (0.197 – 0591 In.)
- Gently depress the pedal until the resistance begins
to increase a little.
Push rod play at pedal top: 1.0 – 5.0 Mm (0.039 – 0.197 In.)
- Adjust the pedal free play and push rod play.
- Loosen the lock nut and turn the push rod until the free play and push rod play are correct.
- Tighten the lock nut.
- After adjusting the pedal free play, check the pedal height.
- Connect the air duct and install the lower finish panel.
- Check the clutch release point.
- Pull the parking brake lever and install wheel stopper.
- Start the engine and idle the engine.
- Without depressing the clutch pedal, slowly shift the shift lever into reverse position until the gears contact.
- Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.
Standard distance: 25 mm (0.98 In.) Or more (from pedal stroke end position to release point) if the distance is not as specified, perform the following operations.
- Check pedal height.
- Check push rod play and pedal free play.
- Bleed the clutch line.
- Check the clutch cover assy and disc assy.
Other materials:
On–vehicle inspection
1. Check cooling fan operation with low temperature (below 83 c (181 f))
Turn the ignition switch on.
check that the cooling fan stops.
Hint:
if not, check the cooling fan relay and water temperature sensor, and check for
separated connector or severed
wire between the cooling fan ...
Front door belt moulding assy lh
Replacement
Hint:
the installation procedures are the removal procedures in reverse
order.
Use the same procedures for the rh side and lh side.
1. Remove front armrest assy lh
2. Remove power window regulator master switch assy (w/ power window)
3. Remove front armrest base panel up ...
Inspection procedure
1 Check p squib circuit(airbag sensor assy center – instrument
panel passenger airbag assy)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connector between the airbag sensor
assy center and the instrument panel ...