Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Malfunction in water temperature receiver gauge
Wiring diagram
Inspection procedure
1 Read value of hand–held tester
Check output value of ecm.
Connect the hand–held tester to dlc3.
Turn the ignition switch to on and push the hand–held tester main
switch on.
Select the data list mode on the hand–he ...
Replacement
1. Work for preventing gasoline from spilling out
2. Remove cylinder head cover no.2
Remove the 2 nuts, 2 clips and cylinder head cover.
3. Disconnect ventilation hose
Disconnect the ventilation hose from the cylinder head
cover.
4. Disconnect engine wire
Disconnect ...
Inspection procedure
1 Check d squib circuit(airbag sensor assy center – horn button
assy)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the horn button assy.
release the airbag activ ...


