Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Replacement
Hint: components:
1. Precaution
2. Disconnect battery negative terminal
3. Remove instrument panel sub–assy lower
Remove the screw from the glove compartment door
stopper sub–assy.
pull the instrument panel sub–assy lower to remove it.
4. Separate passenger airbag co ...
Lower ball joint assy front lh
Replacement
Hint: components:
1. Inspect lower ball joint assy front lh
Jack up front side of the vehicle.
check the rattle of the lower ball joint assy front lh.
2. Remove front wheel
3. Remove front axle hub lh nut
sst 09930–00010
4. Disconnect speed sensor front lh (w/ ...
How to proceed with troubleshooting
1 Vehicle brought to workshop
2 Customer problem analysis
3 Problem symptom confirmation
4 Circuit inspection
5 Repair or replace
6 Confirmation test
7 End
Customer problem analysis check
...


