Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Back up lamp assy lh
Replacement
1. Remove back up lamp assy lh
Remove the service hole cover.
remove the 2 nuts and disconnect the connector.
Using a mouldingremover, remove the 2 clips and back
up light assy lh.
2. Install back up lamp assy lh
Set the 2 clips on the back up ligh ...
If the electronic key does not
operate properly (vehicles with a
smart key system)
If communication between
the electronic key and vehicle
is interrupted or the electronic key cannot
be used because the battery
is depleted, the smart key
system and wireless remote
control cannot be used. In
such cases, the doors can
be opened and the engine
can be started by following
the procedur ...
Adjustment
1. Check and adjust brake pedal height
Inspect brake pedal height.
Pedal height from asphalt sheet:
m/t: 134.9 – 144.9 Mm (5.311 – 5.703 In.)
A/t: 136.0 – 146.0 Mm (5.353 – 5.747 In.)
Disconnect the connector from the stop lamp
switch.
Remove the stop lamp ...


