Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
1 Check connector
Disconnect the negative (–) terminal cable from the battery, and wait at
least for 90 seconds.
check the connection of the combination meter connector and the
airbag sensor assy center connectors.
Ok:
the connectors are connected.
2 Check combination ...
Brake fluid
Bleeding
Notice:
wash the brake fluid off immediately if it comes into contact with any painted
surface.
Hint:
if any work is done on the brake system or if air in the brake lines is
suspected, bleed the air from the system.
1. Fill reservoir with brake fluid
fluid: sae j1703 or fmvss no. ...
Before driving
Floor mat
Use only floor mats designed specifically for vehicles of the same model and
model year as your vehicle. Fix them securely in place onto the carpet.
1 Insert the retaining hooks (clips) into the floor mat eyelets.
2 Turn the upper knob of each retaining hook (clip) to secure the flo ...


