Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Oil filter sub–assy
Replacement
Caution:
prolonged and repeated contact with mineral oil will result in the
removal of natural fats from
the skin, leading to dryness, irritation and dermatitis. In addition, used
engine oil contains potentially
harmful contaminants which may cause skin cancer.
Exercise ...
Speed control main switch assy
Replacement
1. Disconnect battery negative terminal
2. Inspect place front wheels facing straight ahead
3. Remove horn button assy
4. Remove steering wheel assy
sst 09950–50013 (09951–05010, 09952–05010, 09953–05020, 09954–05021)
5. Remove speed control main switch assy
Remov ...
On–vehicle inspection
1. Inspect for electrical door lock operation
Hint:
w/ power window:
the door control switch is built in the master switch in the driver’s door
and also in the passenger’s
door.
W/o power window:
the door control switch is in the driver’s door and also in the passenger’s
d ...


