Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Replacement
1. Remove console box sub–assy rear
2. Remove parking brake lever sub–assy
3. Remove exhaust pipe assy front
4. Remove front floor heat insulator no.1
Remove the 3 nuts and front floor insulator no.1.
5. Remove front floor heat insulator no.2
Remove the 2 nuts and front ...
Dtc check/clear
Notice:
if there is no dtc in the normal mode, check the pending
fault code using the continuous test results
function (mode 7 for sae j1979) on the obd ii scan
tool or the hand–held tester.
Hand–held tester only:
when the diagnosis system is switched from the normal
mode to the ...
Circuit description
Refer to dtc p0115
Dtc no.
Dtc detection condition
Trouble area
P0125
If the engine coolant temperature (ect) was less than –6.6 °C
(20 °F) when starting the engine, and 20 minutes after the engine
start, the ect sensor still indicates below 20 °C (68 ...


