Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
On–vehicle inspection
1. Inspect refrigerant pressure with manifold gauge set
this is a method in witch the trouble is located by using
a manifold gauge set. Read the manifold gauge pressure
when the these conditions are established.
Test conditions:
temperature at the air inlet with the switch set
...
Disposal
Hint:
when scrapping vehicle equipped with an srs or disposing of a instrument panel
passenger airbag assy,
always first deploy the airbag in accordance with the procedure described below.
If any abnormality occurs
with the airbag deployment, contact the service dept. Of toyota motor sales,
...
Changing the engine switch positions
1 “LOCK”
The steering wheel is locked and the key can be removed. (Vehicles with an automatic
transmission or continuously variable transmission: The key can be removed only
when the shift lever is in P.) 2 “ACC”
Some electrical components such as the audio system can be used.
3 “ON ...


