Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Circuit description
The vapor pressure sensor, vsv for canister closed valve (ccv), vsv for
pressure switching valve are used
to detect abnormalities in the evaporative emission control system.
The ecm decides whether there is an abnormality in the evaporative emission
control system based on the
vapor pressur ...
Diagnostic trouble code chart
Notice:
when removing the part, turn the ignition switch to off.
Hint:
using sst 09843–18040, it connect the terminal tc and cg of dlc3.
If any abnormality is not found when inspecting parts, inspect the ecu and
ground points for poor contact.
If a malfunction code is displayed during ...
Replacement
1. Work for preventing gasoline from spilling out
2. Remove engine under cover rh
3. Drain coolant
4. Remove front wheel rh
5. Remove cylinder head cover no.2
Remove the 2 nuts, 2 clips and cylinder head cover.
6. Remove air cleaner hose no.1
loosen the 2 air cleaner hose ...


