Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection
1. Cooling fan relay
Inspect the cooling fan relay continuity.
Using an ohmmeter, check that there is continuity
between terminals 1 and 2.
If there is no continuity, replace the relay.
Check that there is no continuity between terminals
3 and 5.
If there is conti ...
Inspection procedure
Hint:
if dtc p0441 (purge flow), p0446 (vsv for ccv or vsv for pressure
switching valve), p0451, p0452
or p0453 is output with dtc p0442 or p0456 , first troubleshoot
dtc p0441, p0446, p0451, p0452 or p0453. If no malfunction is detected,
troubleshoot dtc
p0442 or p0456 next.
...
Switching the display
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■USB memory functions
●Depending on the USB memory that is connected to the system, the device itself
may not be operable and certain function ...


