Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Engine immobilizer system
The vehicle's keys have
built-in transponder chips
that prevent the engine from
starting if a key has not
been previously registered
in the vehicle's on-board
computer.
Never leave the keys inside
the vehicle when you leave
the vehicle.
This system is designed to
help prevent vehicle theft
but doe ...
Inspection procedure
1 Check connector
Disconnect the negative (–) terminal cable from the battery, and wait at
least for 90 seconds.
check the connection of the combination meter connector and the
airbag sensor assy center connectors.
Ok:
the connectors are connected.
2 Check combination ...
Inspection
1. Inspect defogger relay (marking: def)
Remove the defogger relay from the instrument panel
j/b.
inspect the defogger relay.
Standard:
If the result is not as specified, replace the relay ...