Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Starting off on a steep uphill
► Automatic transmission or continuously
variable transmission
1 Make sure that the parking brake is set and shift the shift lever to D.
2 Gently depress the accelerator pedal.
3 Release the parking brake.
► Manual transmission
1 With the parking brake firmly set and the clutch pe ...
Removal and installation of engine intake parts
If any metal tip is mixed in the inlet pass, this may give a
bad effect to the engine and turbocharger.
when removing and installing the inlet system parts,
close the opening of the removed inlet system parts and
the engine with a clean shop rag or gummed tape.
when inst ...
Tire information
Typical tire symbols
► Full-size tire
► Compact spare tire
1 Tire size
2 DOT and Tire Identification Number (TIN)
3 Uniform tire quality grading
For details, see “Uniform Tire Quality Grading” that follows.
4 Location of treadwear indicators
5 Tire ply composition and ma ...


