Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Entire combination meter does not operate
Wiring diagram
Inspection procedere
1 Check fuse
Check that continuity exists of dome fuse.
check that continuity exists of gauge fuse.
check that continuity exists of am1 fuse.
2 Inspect combination meter assy
Check continuity.
Disconnect the ” ...
Audio unit
1 Bluetooth® connection status
If “BT” is not displayed, the Bluetooth® audio/phone cannot be used.
2 Display
A message, name, number, etc. is displayed.
Lower-case characters and special characters cannot be displayed.
3 Displays the set up menu
4 Selects items such as menu and number
...
How to proceed with troubleshooting
1 Vehicle brought to workshop
2 Customer problem analysis
3 Problem symptom confirmation
4 Circuit inspection
5 Repair or replace
6 Confirmation test
7 End
Customer problem analysis check
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