Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Body panel undercoating areas
Apply pastar uwe or pastar uc to the chassis, floor underside, sheet metal
fitting weld points of the body, and
inside of the wheel house to prevent rust and noise, as well as protect the body
from flying rocks.
Hint:
work must be performed while wearing the appropriate protective ...
Inspection procedure
1 Check fuse(ecu–ig)
Remove the ecu–ig fuse from the instrument panel j/b.
check the continuity of the ecu–ig fuse.
Ok: continuity
2 Inspect terminal voltage(b)
Remove the cruise control ecu assy with connector still
connected.
turn the ignition switch ...
Automatic air conditioning system
Air outlets are automatically selected and fan speed is automatically
adjusted according to the set temperature setting.
Also, the display and button positions will differ depending on
the type of the system.
Air conditioning controls
Temperature control switch
Fan speed control switch
"A/C" s ...


