Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
1 Check tvip ecu
Check that the operation of the tvip function is normal.
Hint:
with this inspection, the tvip ecu cpu can be diagnosed if it works normally or
not.
2 Check wire harness (tvip ecu integration relay)
Disconnect the tvip ecu and integration relay connectors.
ch ...
When stopping the engine with the shift lever in a position other than P (vehicles
with a continuously variable transmission)
If the engine is stopped with the shift lever in a position other than P, the
engine switch will not be turned off but instead be turned to ACCESSORY mode. Perform
the following procedure to turn the switch off:
1 Check that the parking brake is set.
2 Shift the shift lever to P.
► Vehi ...
Bluetooth® phone message function
Received messages can be forwarded from the connected Bluetooth® phone, enabling
checking and replying using the multimedia system.
Depending on the type of Bluetooth® phone connected, received messages may not
be transferred to the message inbox.
If the phone does not support the message fu ...


