Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection and adjustment procedure
1 Tire valve
2 Tire pressure gauge
1 Remove the tire valve cap.
2 Press the tip of the tire pressure gauge onto the tire valve.
3 Read the pressure using the gauge gradations.
4 If the tire inflation pressure is not at the recommended level, adjust the pressure.
If you add too much air, pres ...
Inspection procedure
1 Input signal check
See the input signal check on page 05–745.
check the indicator light when the clutch pedal is depressed.
Ok:
the indicator light goes off when the clutch pedal is
depressed.
2 Inspect terminal voltage(d)
Turn the ignition switch to on.
&n ...
Starting off on a steep uphill
► Automatic transmission or continuously
variable transmission
1 Make sure that the parking brake is set and shift the shift lever to D.
2 Gently depress the accelerator pedal.
3 Release the parking brake.
► Manual transmission
1 With the parking brake firmly set and the clutch pe ...


