Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Changing the engine switch positions
1 “LOCK”
The steering wheel is locked and the key can be removed. (Vehicles with an automatic
transmission or continuously variable transmission: The key can be removed only
when the shift lever is in P.) 2 “ACC”
Some electrical components such as the audio system can be used.
3 “ON ...
Inspection procedure
1 Check p/t squib(rh) circuit(airbag sensor assy center – front
seat outer belt assy rh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the seat belt pretensio ...
Air conditioning filter
The air conditioning filter must be changed regularly to maintain air conditioning
efficiency.
Removal method
1Turn the engine switch off.
2 Open the glove box. Slide off the damper.
3 Push in the glove box on the vehicle’s outer side to disconnect the claws.
Then pull out the glove box ...


