Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Speedometer sensor (atm)
Replacement
1. Remove air cleaner case
2. Remove air cleaner hose no.1
3. Remove speedometer sensor
disconnect the connector.
remove the bolt and speedometer sensor assembly.
remove the clip and driven gear from the speedometer
sensor.
4. Install speedometer sensor
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Engine mechanical
Service data
Torque specification
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Under hood
General maintenance
1. General notes
maintenance requirements vary depending on the country.
Check the maintenance schedule in the owner’s manual supplement.
Following the maintenance schedule is mandatory.
Determine the appropriate time to service the vehicle using either miles
driv ...