Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Hood
Opening the hood
1. Pull the hood lock release
lever.
The hood will pop up slightly.
2. Pull the auxiliary catch lever
to the left and lift the hood.
3. Hold the hood open by inserting
the support rod into the
slot.
WARNING
■Pre-driving check
Check that the hood is fully closed
and locked.
If ...
Replacement
Hint: components:
1. Discharge refrigerant from refrigeration system
sst 07110–58060 (07117–58080, 07117–58090, 07117–78050, 07117–88060,
07117–88070,
07117–88080)
2. Disconnect cooler refrigerant suction
hose no.1
Remove the bolt and disconnect the cooler refriger ...
Terminals of ecu
1. Inspect tvip ecu
Inspect the ecu–b, dome and ecu–ig fuses.
disconnect the tvip ecu connector, and the continuity and voltage of
check each terminal of the disconnected
connector.
Standard:
If the result is not as specified, the vehicle’s side may malfunction.
Reco ...


