1. Remove manual transaxle assy
2. Remove clutch release fork sub–assy
3. Remove clutch release bearing assy
4. Remove release fork support
5. Remove release bearing hub clip
6. Remove clutch release fork boot
7. Remove clutch cover assy
Notice
: do not drop the clutch disc assy.
8. Remove clutch disc assy
Notice
: keep the lining part of the clutch disc assy, the pressure plate and surface of the flywheel sub–assy away from oil and foreign attachment.
9. Inspect clutch disc assy
Maximum rivet depth: 0.3 Mm (0.012 In.)
If necessary, replace the clutch disc assy.
Notice
: take care not to insert the clutch disc assy in the wrong direction.
Minimum runout: 0.8 Mm (0.031 In.)
If necessary, replace the clutch disc assy.
10. Inspect clutch cover assy
Maximum:
a (depth): 0.5 Mm (0.020 In.)
B (width): 6.0 Mm (0.236 In.)
If necessary, replace clutch cover assy.
11. Inspect flywheel sub–assy
Maximum runout: 0.1 Mm (0.004 In.)
If necessary, replace the flywheel sub–assy.
12. Inspect clutch release bearing assy
Hint
: the bearing is permanently lubricated and requires no cleaning or lubrication. If necessary, replace the release bearing assy.
13. Install clutch disc assy
Sst 09301–00210
Notice
: take care not to insert clutch disc assy in the wrong direction.
14. Install clutch cover assy
Torque: 19.1 Nvm (195 Kgf·cm, 14 ft·lbf)
H
int
:
15. Inspect and adjust clutch cover assy
Maximum non–alignment: 0.5 Mm (0.020 In.)
If alignment is not as specified, using sst, adjust the diaphragm spring tip alignment.
Sst 09333–00013
16. Install release fork support
Torque: 36.8 Nvm (375 Kgf·cm, 27 ft·lbf)
17. Install release bearing hub clip
18. Install clutch release fork sub–assy
Sealant:
part no. 08887–01806, Release hub grease or
equivalent
19. Install clutch release bearing assy
Sealant: part no. 08887–01706, Clutch spline grease or equivalent
Notice
: after the installation, move the folk forward and backward to check that the release bearing slides smoothly.
20. Install clutch release fork boot
21. Install manual transaxle assy
Other functions
■ Switching between outside air and recirculated air modes
Press .
The mode switches between outside air mode (indicator off) and recirculated air
mode (indicator on) each time is pressed.
■ Defogging the windshield
Defoggers are used to defog the windshield and front side w ...
Overhaul
1. Remove bench type rear seat cushion assy
Disengage the 2 clamps, and then remove the seat cushion.
2. Remove bench type rear seat back assy
remove the headrests.
remove the 2 bolts and seat back.
3. Remove bench type rear seat cushion
cover
remove the ho ...
Circuit description
Refer to dtc p0335
Dtc no.
Dtc detection condition
Trouble area
P0016
Deviation in crankshaft position sensor signal and camshaft
position sensor signal (2 trip detection logic)
Mechanical system (timing chain has jumped a tooth, chain
stretch ...