1. Remove manual transaxle assy
2. Remove clutch release fork sub–assy
3. Remove clutch release bearing assy
4. Remove release fork support
5. Remove release bearing hub clip
6. Remove clutch release fork boot
7. Remove clutch cover assy
Notice
: do not drop the clutch disc assy.
8. Remove clutch disc assy
Notice
: keep the lining part of the clutch disc assy, the pressure plate and surface of the flywheel sub–assy away from oil and foreign attachment.
9. Inspect clutch disc assy
Maximum rivet depth: 0.3 Mm (0.012 In.)
If necessary, replace the clutch disc assy.
Notice
: take care not to insert the clutch disc assy in the wrong direction.
Minimum runout: 0.8 Mm (0.031 In.)
If necessary, replace the clutch disc assy.
10. Inspect clutch cover assy
Maximum:
a (depth): 0.5 Mm (0.020 In.)
B (width): 6.0 Mm (0.236 In.)
If necessary, replace clutch cover assy.
11. Inspect flywheel sub–assy
Maximum runout: 0.1 Mm (0.004 In.)
If necessary, replace the flywheel sub–assy.
12. Inspect clutch release bearing assy
Hint
: the bearing is permanently lubricated and requires no cleaning or lubrication. If necessary, replace the release bearing assy.
13. Install clutch disc assy
Sst 09301–00210
Notice
: take care not to insert clutch disc assy in the wrong direction.
14. Install clutch cover assy
Torque: 19.1 Nvm (195 Kgf·cm, 14 ft·lbf)
H
int
:
15. Inspect and adjust clutch cover assy
Maximum non–alignment: 0.5 Mm (0.020 In.)
If alignment is not as specified, using sst, adjust the diaphragm spring tip alignment.
Sst 09333–00013
16. Install release fork support
Torque: 36.8 Nvm (375 Kgf·cm, 27 ft·lbf)
17. Install release bearing hub clip
18. Install clutch release fork sub–assy
Sealant:
part no. 08887–01806, Release hub grease or
equivalent
19. Install clutch release bearing assy
Sealant: part no. 08887–01706, Clutch spline grease or equivalent
Notice
: after the installation, move the folk forward and backward to check that the release bearing slides smoothly.
20. Install clutch release fork boot
21. Install manual transaxle assy
Body
On–vehicle inspection
1. Canada:
tighten bolts and nuts on chassis and body
tighten the bolts and nuts on the chassis parts listed below, if
necessary
Front axle and suspension
drive train
rear axle and suspension
brake system
engine mounting
other chassis parts
...
Precaution
1. Handling precautions on srs airbag system
The vehicle is equipped with srs (supplemental restraint system) such as
the driver airbag and front
passenger airbag. Failure to carry out service operation in correct sequence
could cause the srs to
unexpectedly deploy during servicing, po ...
Inspection procedure
1 Check p/t squib(rh) circuit(airbaga sensor assy center – front
seat outer belt assy rh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the seat belt pretensioner ...