Toyota Tacoma manuals

Toyota Corolla Repair Manual: Overhaul

1. Drain clutch fluid

2. Disconnect clutch release cylinder to flexible hose tube

  1. Using sst, disconnect the flexible hose tube.

    Sst 0902300100

Hint

: use a container to catch the fluid.

3. Remove clutch release cylinder assy

  1. Remove the 3 bolts, clutch release cylinder assy and clutch line bracket.

4. Remove clutch release cylinder kit

  1.  remove the boot from the cylinder body.
  2.  remove the push rod from the cylinder body.
  3.  remove the piston from the cylinder body.

    Notice

    : be careful not to damage the inside of the cylinder body.

  4.  remove the spring from the cylinder body.
  5.  remove the bleeder plug cap from the bleeder plug.

5. Remove release cylinder bleeder plug

6. Install release cylinder bleeder plug

torque: 8.4 Nvm (85 Kgfcm, 74 in.Vlbf)

7. Install clutch release cylinder kit

  1. Install the bleeder plug cap to the bleeder plug.
  2.  install a new spring to the cylinder body.
  3.  coat parts with lithium soap base glycol grease, as shown in the illustration.
  4.  install the piston to the cylinder body.

    Notice

    : be careful not to damage the inside of the cylinder body.

  5.  install the push rod to the cylinder body.
  6.  install the boot to the cylinder body.

8. Install clutch release cylinder assy

  1. Install the clutch release cylinder and clutch line bracket with the 2 bolts.

    Torque: 11.8 Nvm (120 Kgfcm, 9 ftlbf)

  2.  install the flexible hose tube with the bolt.

    Torque: 5.0 Nvm (51 Kgfcm, 44 in.Vlbf)

9. Connect clutch release cylinder to flexible hose tube

  1. Using sst, connect the flexible hose tube.

    Sst 0902300100
    torque: 15.2 Nvm (155 Kgfcm, 11 ftlbf)

10. Bleed clutch pipe line

  1.  fill the brake reservoir tank with brake fluid and bleed clutch system.

    Torque: 8.4 Nvm (85 Kgfcm, 74 in.Vlbf)

11. Check clutch fluid leakage

Components
...

Clutch unit (mtm)
...

Other materials:

How to proceed with troubleshooting
1 Vehicle brought to workshop 2 Customer problem analysis 3 Check and clear dtc 4 Problem symptom confirmation Symptom does not occur (go to step 5) 5 Symptom simulation 6 Dtc check 7 Dtc chart 8 Problem symptoms table 9 Circuit inspection 10 Confirmation test End ...

Replacement
Hint: installation is according to the reverse order of the removal. 1. Remove fr wiper arm rh 2. Remove fr wiper arm lh 3. Remove hood to cowl top seal 4. Remove cowl top ventilator louver lh 5. Remove cowl top ventilator louver rh 6. Remove front door weatherstrip rh 7. Remove front ...

Inspection procedure
Hint: read freeze frame data using the hand-held tester or the obd ii scan tool. Freeze frame data records the engine conditions when a malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the ...

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