1. Inspect 4th gear thrust clearance
4Th gear thrust clearance:
2. Inspect 3rd gear thrust clearance
3Rd gear thrust clearance:
3. Inspect 4th gear radial clearance
4Th gear radial clearance:
If the clearance exceeds the maximum, replace the gear, needle roller bearing or shaft.
4. Inspect 3rd gear radial clearance
3Rd gear radial clearance:
If the clearance exceeds the maximum, replace the gear, needle roller bearing or shaft.
5. Remove 4th gear
Hint
: using a waste to prevent the snap ring from being scattered.
Sst 09950–00020
Notice
:
6. Remove 4th gear needle roller bearing
7. Remove 4th gear synchronizer ring
8. Remove 3rd gear
Hint
: using a waste to prevent the snap ring from being scattered.
Sst 09950–00020
Notice
:
9. Remove 3rd gear synchronizer ring
10. Remove 3rd gear needle roller bearing
11. Remove transmission hub sleeve no.2
Hint
: using a waste to prevent the shifting key and shifting key spring from being scattered.
12. Inspect input shaft
Maximum runout: 0.015 Mm(0.0006 In.) If the runout exceeds the maximum, replace the input shaft.
Input shaft outer diameter:
If the outer diameter is below the minimum, replace the input shaft.
13. Inspect 4th gear
Standard inside diameter: 34.015 – 34.031 Mm (1.3391 – 1.3398 In.) Maximum inside diameter: 34.031 Mm (1.3398 In.)
If the inside diameter exceeds the maximum, replace the 4th gear.
14. Inspect 3rd gear
Standard inside diameter: 36.015 – 36.031 Mm (1.4179 – 1.4185 In.) Maximum inside diameter: 36.031 Mm (1.4185 In.)
If the inside diameter exceeds the maximum, replace the 3rd gear.
15. Inspect 3rd gear synchronizer ring
Turn the 3rd gear synchronizer ring in one direction while pushing it to the gear cone. Check that the ring locks.
If the braking effect is insufficient, apply a small amount of the fine lapping compound between 3rd gear synchronizer ring and 3rd gear cone. Lightly rub the 3rd gear synchronizer ring and 3rd gear cone together.
Notice
: ensure the fine lapping compound is completely washed off after rubbing.
Minimum clearance:
0.65 Mm (0.0256 In.)
If the clearance below than the minimum, replace the 3rd gear synchronizer ring, and apply small amount of the fine lapping compound on gear cone.
Notice
: ensure the fine lapping compound is completely washed off after rubbing.
16. Inspect 4th gear synchronizer ring
Turn the 4th gear synchronizer ring in one direction while pushing it to the gear cone. Check that the ring locks.
If the braking effect is insufficient, apply a small amount of the fine lapping compound between 4th gear synchronizer ring and 4th gear cone. Lightly rub the 4th gear synchronizer ring and 4th gear cone.
Notice
: ensure the fine lapping compound is completely washed off after rubbing.
Minimum clearance: 0.75 Mm (0.0295 In.) If the clearance below than the minimum, replace the 4th gear synchronizer ring, and apply small amount of the fine lapping compound on gear cone.
Notice
: ensure the fine lapping compound is completely washed off after rubbing.
17. Inspect transmission hub sleeve no.2
Standard clearance:
0.15 – 0.35 Mm (0.0059 – 0.0137 In.)
If the clearance is out of specification, replace the transmission hub sleeve no.2 And gear shift fork no.2.
18. Install transmission hub sleeve no.2
Notice
: do not set the transmission clutch hub sleeve no.2 And the transmission clutch hub no.2 In incorrect orientation.
Hint
: do not set the both openings of the shifting key springs in the same position.
19. Install 3rd gear needle roller bearing
20. Install 3rd gear
21. Install 3rd gear synchronizer ring
22. Install transmission clutch hub no.2
Sst 09316–60011 (09316–00021)
Snap ring thickness:
Notice
: take care not to damage the journal surface of the input shaft.
23. Install 4th gear synchronizer ring
24. Install 4th gear needle roller bearing
25. Install 4th gear
26. Install input shaft rear radial ball bearing
Sst 09636–20010
Snap ring thickness:
Notice
: take care not to damage the journal surface of the snap ring.
27. Inspect 3rd gear radial clearance
3Rd gear radial clearance:
If the clearance exceeds the maximum, replace the gear, needle roller bearing or shaft.
28. Inspect 4th gear radial clearance
4Th gear radial clearance:
If the clearance exceeds the maximum, replace the gear, needle roller bearing or shaft.
29. Inspect 3rd gear thrust clearance
29. Inspect 3rd gear thrust clearance
3Rd gear thrust clearance:
30. Inspect 4th gear thrust clearance
4Th gear thrust clearance:
Rear wheel alignment
Inspection
1. Inspect tire
2. Measure vehicle height
Notice:
before inspecting the wheel alignment, adjust the vehicle height to the
specified value.
3. Inspect toe–in
Toe–in:
usa, canada:
Mexico:
If the toe–in is not within the specified value, inspect and replace
the suspension ...
Touchpad
General information
Some iDrive functions can be operated using the
touchpad on the Controller.
Selecting functions
Via iDrive:
1. "My Vehicle".
2. "iDrive settings".
3. "Touchpad".
4. Select the desired setting:
"Speller": enter letters and numbers.
"Map": use the map.
"Search fields": to wr ...
Rear view monitor system
The rear view monitor system assists the driver by displaying guide lines
and an image of the view behind the vehicle while backing up, for example while
parking.
The screen illustrations used in this text are intended as examples, and may
differ from the image that is actually displayed on t ...