Toyota Corolla (E120) 2002–2008 Repair Manual / Engine hood/door / Luggage compartment door
Toyota Corolla (E120): Luggage compartment door
Adjustment
1. Inspect luggage compartment door panel sub–assy
- check that the clearance is within the standard value.

2. Adjust luggage compartment door panel sub–assy

- For forward/rearward and right/left adjustments, loosen
the bolts.
Torque: 7.0 N·m (71 kgf·cm, 62 in.·Lbf)
- for a vertical adjustment of the door front end, increase
or decrease the number of washers between the hinge
and door.
Torque: 7.0 N·m (71 kgf·cm, 62 in.·Lbf)
- remove the spare wheel cover .
- remove the rear floor finish plate .

- For forward/rearward and right/left adjustments, loosen
the bolts.
Torque: 5.5 N·m (56 kgf·cm, 49 in.·Lbf)
- using a hammer and a brass bar, tap the striker to adjust it.

- Perform the forward/rearward and right/left adjustments,
by loosening the bolts of the luggage compartment door.
Torque: 5.5 N·m (56 kgf·cm, 49 in.·Lbf)
Other materials:
Engine assembly
Inspection
1. Inspect coolant
2. Inspect engine oil
3. Inspect battery
4. Inspect air cleaner filter element sub–assy
5. Inspect spark plug
6. Inspect fan and generator v belt
Hint:
you don’t need to check the belt deflection because auto tensioner is adopted.
7. Inspect ignition ti ...
Speed control main switch assy
Replacement
1. Disconnect battery negative terminal
2. Inspect place front wheels facing straight ahead
3. Remove horn button assy
4. Remove steering wheel assy
sst 09950–50013 (09951–05010, 09952–05010, 09953–05020, 09954–05021)
5. Remove speed control main switch assy
Remov ...
Out side moulding
Replacement
Hint:
use the same procedures for the rh side and lh side.
1. Remove outside moulding
Put protective tape around the moulding.
insert a piano wire between the vehicle body and moulding.
tie objects that can serve as handles (for example, wooden
blocks) to all ...


