Toyota Corolla (E120) 2002–2008 Repair Manual / Engine hood/door / Luggage compartment door
Toyota Corolla (E120): Luggage compartment door
Adjustment
1. Inspect luggage compartment door panel sub–assy
- check that the clearance is within the standard value.

2. Adjust luggage compartment door panel sub–assy

- For forward/rearward and right/left adjustments, loosen
the bolts.
Torque: 7.0 N·m (71 kgf·cm, 62 in.·Lbf)
- for a vertical adjustment of the door front end, increase
or decrease the number of washers between the hinge
and door.
Torque: 7.0 N·m (71 kgf·cm, 62 in.·Lbf)
- remove the spare wheel cover .
- remove the rear floor finish plate .

- For forward/rearward and right/left adjustments, loosen
the bolts.
Torque: 5.5 N·m (56 kgf·cm, 49 in.·Lbf)
- using a hammer and a brass bar, tap the striker to adjust it.

- Perform the forward/rearward and right/left adjustments,
by loosening the bolts of the luggage compartment door.
Torque: 5.5 N·m (56 kgf·cm, 49 in.·Lbf)
Other materials:
Key confinement prevention function does not work
properly (unlock warning switch circuit)
Circuit description
The unlock warning switch turns on when the key is inserted in the ignition
key cylinder and the door courtesy
switch turns on when the driver’s door is opened, and the integration relay
monitors both switches conditions.
According to these switches conditions, the int ...
Inspection
1. Inspect defogger relay (marking: def)
Remove the defogger relay from the instrument panel
j/b.
inspect the defogger relay.
Standard:
If the result is not as specified, replace the relay ...
Overhaul
Notice:
when using a vise, do not over tighten.
When installing, coat the parts indicated by the arrows with power
steering fluid .
1. Remove front wheel rh
2. Drain power steering fluid
3. Remove engine under cover rh
4. Remove fan and generator v belt
5. Disconnect oil reservoir to ...


