Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Wiring diagram
    1 Inspect terminal voltage(pi) (a) turn Turn the ignition switch to on.  measure voltage between terminal 5 (pi) of cruise control ecu assy and body ground, when the cruise control main switch button is on and off. Ok: 2 Inspect combination meter assy 3 Check harn ...

    Overhaul
    1. Remove generator pulley Sst 09820–63010 (09820–06010, 09820–06020) Hint: Hold sst 1 – a with a torque wrench, and tighten sst 1 – b clockwise to the specified torque. Torque: 39 nvm (398 Kgf·cm, 29 ft·lbf) Notice: check that sst is secured to the rotor shaft. ...

    On–vehicle inspection
    1. Inspect air–fuel ratio compensation system Hint: you can also check the system by choosing ”data monitor”, then ”o2 sensor output voltage” on the monitor of the hand–held tester. Connect the hand–held tester to the terminal 23 (ox1a) @ 7 (e1) and 21 (ox1b) @ 7 (e1) of ...