Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Precaution
    Caution: replace the faulty parts of the seat belt systems (outer belt, inner belt, bolts, nuts, adjustable shoulder anchor, tether anchor hardware, sill–bar, etc.). Seat belt systems not in use at the time of a collision should also be inspected and replaced if found to be damaged or wo ...

    Speedometer sensor (atm)
    Replacement 1. Remove air cleaner case 2. Remove air cleaner hose no.1 3. Remove speedometer sensor  disconnect the connector.  remove the bolt and speedometer sensor assembly.  remove the clip and driven gear from the speedometer sensor. 4. Install speedometer sensor ...

    Inspection procedure
    Hint: hand–held tester only: narrowing down the trouble area is possible by performing ”a/f control” active test (heated oxygen sensor or other trouble areas can be distinguished). Perform active test using hand–held tester (a/f control). Perform active test using the hand–held ...