Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Other materials:

    Replacement
    1. Discharge refrigerant from refrigeration system  turn the a/c switch on.  operating the cooler compressor at the engine rpm of approx. 1000 For 5 to 6 min., Circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much ...

    Overhaul
    1. Remove cylinder block water drain cock sub–assy Remove the cylinder block water drain cock from the cylinder block. 2. Inspect connecting rod thrust clearance Using a dial indicator, measure the thrust clearance while moving the connecting rod back and forth. Standard t ...

    Replacement
    1. Remove combination meter assembly 2. Disconnect brake master cylinder push rod clevis  remove the clip and push rod clevis pin and wave washer, and disconnect the push rod clevis from the brake pedal. 3. Remove brake pedal support sub–assy Remove the bolt from the bra ...