Toyota Corolla (E120) 2002–2008 Repair Manual / Introduction / How to troubleshoot ecu controlled
systems / Customer problem analysis
Toyota Corolla (E120): Customer problem analysis
Hint
:
- in troubleshooting, the problem symptoms must be confirmed accurately, meaning that all preconceptions must be set aside in order to make an accurate judgement. To ascertain what the problem symptoms are, it is extremely important to ask the customer about the problem and conditions when it occurred.
- The following 5 items are important points in the problem analysis. Past problems which are thought to be unrelated and the repair history, etc. May also help in some cases. Therefore, as much information as possible should be gathered and its relationship with the problem symptoms should be correctly ascertained for use as reference in troubleshooting. A customer problem analysis table is provided for your use in the diagnostics section for each system.

(Sample) supplemental restraint system check sheet.

Other materials:
Lubrication system
On–vehicle inspection
1. Check engine oil level
after warming up the engine and then 5 minutes after the engine
stops, oil level should be between
the ”l” and ”f” marks on the oil level gage.
If low, check for leakage and add oil up to the ”f” mark.
Notice:
do not ...
Circuit description
The camshaft position sensor (g22+ signal) consists of a magnet, iron core
and pickup coil.
The g22+ signal plate has 3 teeth on its outer circumference and is installed on
the camshaft timing pulley.
When the camshafts rotate, the protrusion on the signal plate and the air gap on
the pi ...
On–vehicle inspection
1. Inspect brake booster
Airtightness check.
Start the engine and stop it after 1 or 2 minutes. Depress
the brake pedal several times slowly.
Hint:
if the pedal goes down farthest at the 1st time, but gradually
rises after the 2nd or 3rd time, the booster is airtight.
...


