Toyota Corolla (E120) 2002–2008 Repair Manual / Introduction / How to troubleshoot ecu controlled
systems / Customer problem analysis
Toyota Corolla (E120): Customer problem analysis
Hint
:
- in troubleshooting, the problem symptoms must be confirmed accurately, meaning that all preconceptions must be set aside in order to make an accurate judgement. To ascertain what the problem symptoms are, it is extremely important to ask the customer about the problem and conditions when it occurred.
- The following 5 items are important points in the problem analysis. Past problems which are thought to be unrelated and the repair history, etc. May also help in some cases. Therefore, as much information as possible should be gathered and its relationship with the problem symptoms should be correctly ascertained for use as reference in troubleshooting. A customer problem analysis table is provided for your use in the diagnostics section for each system.

(Sample) supplemental restraint system check sheet.

Other materials:
Adjustment
1. Remove rear wheel
2. Adjust rear drum brake shoe clearance
3. Install rear wheel
torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
4. Inspect parking brake lever travel
pull the parking brake lever to the fully applied position, and
count the number of clicks.
Parking brake lever tr ...
Circuit description
Monitor description
The ecm commands gearshift by turning the shift solenoid valves ”on/off”.
When there is an open or short
circuit in any shift solenoid valve circuit, the ecm detects the problem and the
mil comes on. Illuminating
the mil, the ecm performs the fail–safe and turns ...
Overhaul
Hint: components:
1. Drain manual transaxle oil (m/t transaxle)
torque: 39.2 Nvm (400 Kgf·cm, 29 ft·lbf)
2. Drain automatic transaxle fluid (a/t transaxle)
torque: 17.5 Nvm (178 Kgf·cm, 13 ft·lbf)
3. Remove front wheel
4. Remove engine under cover lh
5. Remove front axle hub lh nut
...


