Toyota Corolla (E120) 2002–2008 Repair Manual / Introduction / How to troubleshoot ecu controlled
systems / Customer problem analysis
Toyota Corolla (E120): Customer problem analysis
Hint
:
- in troubleshooting, the problem symptoms must be confirmed accurately, meaning that all preconceptions must be set aside in order to make an accurate judgement. To ascertain what the problem symptoms are, it is extremely important to ask the customer about the problem and conditions when it occurred.
- The following 5 items are important points in the problem analysis. Past problems which are thought to be unrelated and the repair history, etc. May also help in some cases. Therefore, as much information as possible should be gathered and its relationship with the problem symptoms should be correctly ascertained for use as reference in troubleshooting. A customer problem analysis table is provided for your use in the diagnostics section for each system.
(Sample) supplemental restraint system check sheet.
Other materials:
Engine assembly
Inspection
1. Inspect coolant
2. Inspect engine oil
3. Inspect battery
4. Inspect air cleaner filter element sub–assy
5. Inspect spark plug
6. Inspect fan and generator v belt
Hint:
you don’t need to check the belt deflection because auto tensioner is adopted.
7. Inspect ignition ti ...
On–vehicle inspection
1. Check battery electrolyte level
Check the electrolyte quantity of each cell (maintenance–free battery).
If under the lower level, replace the battery (or add distilled
water if possible) and check the charging
system.
check the electrolyte quantity of each cell ...
Body panel anti-rust agent (wax) application areas
Apply rustop w to the doors and hood edges (tips of outer panel folded parts)
and undersides, areas around
hinges, etc.To prevent rust. Coat the undersides of the edges using a nozzle and
air gun, and coat the areas around
the hinges using a brush.
Hint:
if rustop is unnecessarily ...