Toyota Tacoma manuals

Toyota Corolla Repair Manual: Starting system

Inspection

1. Inspect starter assy

Notice:

Notice

: these tests must be performed within 3 to 5 seconds to prevent burnout of the coil.

  1.  perform the pullin test.
  1.  Remove the nut, then disconnect the lead wire from terminal c.

  1. Connect the battery to the starter repair service kit as shown in the illustration. Check that the clutch pinion gear is extended.

If the clutch pinion gear is not extended, replace the starter repair service kit.

  1. Perform the holdin test.
  1.  Disconnect the negative () lead from terminal c with the lead wire disconnected from terminal c.

    Check that the clutch pinion gear remains extended.

If the clutch pinion gear returns, replace the starter repair service kit.

  1. Check the clutch pinion gear returns.
  1.  Disconnect the negative () lead from the starter body. Check that the clutch pinion gear returns.

If the clutch pinion gear does not return, replace the starter repair service kit.

  1. Perform the noload performance test.
  1.  Connect the lead wire to terminal c with the nut.

    Make sure that the lead is not grounded.

    Torque: 10 nvm (102 Kgfcm, 7 ftlbf)

  1. Clamp the starter in a vise.
  2.  Connect the battery and an ammeter to the starter as shown in the illustration.
  3.  Check that the starter rotates smoothly and steadily with the clutch pinion gear extended. Check that the ammeter reads the specified current.

    Specified current: 90 a or less at 11.5 V

If the current is not as specified, replace the starter repair service kit.

2. Inspect starter relay assy

  1. Check the continuity.
  1.  Using an ohmmeter, check for continuity between each terminal.

Specified condition:

If the result is not as specified, replace the starter relay.

If the result is not as specified, replace the starter relay.

Starting & charging
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Starter assy (1zzfe)
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Other materials:

Body dimension drawings
Engine compartment Body opening areas (side view: front) Body opening areas (side view: rear) Sedan Body opening areas (rear view) Sedan Under body Under body Front suspension crossmember Front suspension crossmember ...

Inspection procedure
1 Check relay (marking: starter cut) Inspect the relay continuity, as shown in the illustration and table. Standard: 2 Check tvip ecu Disconnect the tvip ecu connector.  turn the ignition switch position to the start.  measure the voltage between the termina ...

Monitor description
While the engine is being cranked, the battery positive voltage is applied to terminal sta of the ecm. If the ecm detects the starter control signal (sta) while the vehicle is driving, it will conclude that there is a fault in the starter control circuit. The ecm will turn on the mil and a d ...

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