Toyota Corolla Repair Manual: Starting system
Inspection
1. Inspect starter assy
Notice
: these tests must be performed within 3 to 5 seconds to prevent burnout of the coil.
- perform the pull–in test.
- Remove the nut, then disconnect the lead wire from terminal c.
- Connect the battery to the starter repair service kit as shown in the illustration. Check that the clutch pinion gear is extended.
If the clutch pinion gear is not extended, replace the starter repair service kit.
- Perform the hold–in test.
- Disconnect the negative (–) lead from terminal c
with the lead wire disconnected from terminal c.
Check that the clutch pinion gear remains extended.
If the clutch pinion gear returns, replace the starter repair service kit.
- Check the clutch pinion gear returns.
- Disconnect the negative (–) lead from the starter body. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the starter repair service kit.
- Perform the no–load performance test.
- Connect the lead wire to terminal c with the nut.
Make sure that the lead is not grounded.
Torque: 10 nvm (102 Kgf·cm, 7 ft·lbf)
- Clamp the starter in a vise.
- Connect the battery and an ammeter to the starter as shown in the illustration.
- Check that the starter rotates smoothly and steadily
with the clutch pinion gear extended. Check that the
ammeter reads the specified current.
Specified current: 90 a or less at 11.5 V
If the current is not as specified, replace the starter repair service kit.
2. Inspect starter relay assy
- Check the continuity.
- Using an ohmmeter, check for continuity between each terminal.
Specified condition:
If the result is not as specified, replace the starter relay.
Other materials:
Window lock switch
Press the switch to lock the passenger window switches.
Use this switch to prevent children from accidentally opening or closing a passenger
window.
■The power windows can be operated when
► Vehicles without a smart key system
The engine switch is in the “ON” position.
► V ...
Problem symptoms table
When the malfunction code is not confirmed in the diagnostic trouble code
check and the problem still can
not be confirmed in the basic inspection, proceed to this problem symptoms
tables and troubleshoot according
to the numbered order given below.
*: A/t only ...
Tape is tangled due to incorrect tape speed or
auto–reverse malfunction
Inspection procedure
1 Check for any foreign object
Check for any foreign object.
Check that no foreign material and troubles are detected in the radio
receiver assembly cassette
tape player.
Standard: no foreign material and trouble detected.
2 Replace cassette tape with an ...