Toyota Corolla Repair Manual: Starting system
Inspection
1. Inspect starter assy
Notice
: these tests must be performed within 3 to 5 seconds to prevent burnout of the coil.
- perform the pull–in test.
- Remove the nut, then disconnect the lead wire from terminal c.
- Connect the battery to the starter repair service kit as shown in the illustration. Check that the clutch pinion gear is extended.
If the clutch pinion gear is not extended, replace the starter repair service kit.
- Perform the hold–in test.
- Disconnect the negative (–) lead from terminal c
with the lead wire disconnected from terminal c.
Check that the clutch pinion gear remains extended.
If the clutch pinion gear returns, replace the starter repair service kit.
- Check the clutch pinion gear returns.
- Disconnect the negative (–) lead from the starter body. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the starter repair service kit.
- Perform the no–load performance test.
- Connect the lead wire to terminal c with the nut.
Make sure that the lead is not grounded.
Torque: 10 nvm (102 Kgf·cm, 7 ft·lbf)
- Clamp the starter in a vise.
- Connect the battery and an ammeter to the starter as shown in the illustration.
- Check that the starter rotates smoothly and steadily
with the clutch pinion gear extended. Check that the
ammeter reads the specified current.
Specified current: 90 a or less at 11.5 V
If the current is not as specified, replace the starter repair service kit.
2. Inspect starter relay assy
- Check the continuity.
- Using an ohmmeter, check for continuity between each terminal.
Specified condition:
If the result is not as specified, replace the starter relay.
Other materials:
Handling of hose clamps
Before removing the hose, check the depth of the inserting
portion and the clamp position in order to restore it
surely.
change a deformed or dented clamp for a new one.
in case of reusing the hose, install the clamp on the hose
where it has a clamp track.
for a ...
Adjustment
1. Put vehicle these conditions
tire inflation pressure is the specified value .
start the engine.
2. Adjust fog light aim
The fog light aim can be adjusting by moving the aiming
screw in the vertical direction.
Hint:
the optical aim moves upward when turning a scr ...
Rear wheel alignment
Inspection
1. Inspect tire
2. Measure vehicle height
Notice:
before inspecting the wheel alignment, adjust the vehicle height to the
specified value.
3. Inspect toe–in
Toe–in:
usa, canada:
Mexico:
If the toe–in is not within the specified value, inspect and replace
the suspension ...