Toyota Tacoma manuals

Toyota Corolla Repair Manual: Replacement

1. Remove instrument panel subassy lower

2. Remove clutch pedal spring

3. Remove clutch master cylinder push rod clevis w/hole pin

  1. Remove the clip and hole pin.

4. Remove clutch pedal support subassy

  1. W/ cruise control: disconnect the clutch switch assy connector.
  2.  disconnect the clutch start switch assy connector.
  3.  remove the 2 nuts, bolt and clutch pedal support assy.

5. Remove clutch pedal subassy

  1. Remove the bolt and nut.
  2.  remove the clutch pedal subassy from the clutch pedal support.

6. Remove clutch pedal pad

7. Remove clutch pedal bush

  1. Remove the 2 bushes from the clutch pedal.

8. Remove clutch pedal no.1 Cushion

  1. Using needlenose pliers, remove the no.1 Cushion from the clutch pedal.

9. Remove clutch master cylinder push rod clevis bush

  1. Using a 8 mm hexagon wrench and a hammer, remove the clevis bush from the clutch pedal subassy.

10. Install clutch master cylinder push rod clevis bush

  1. Apply mp grease to inside of a new clevis bush.
  2.  install the clevis bush to the clutch pedal.

Hint

: install the clevis bush from the right side of the vehicle.

11. Install clutch pedal no.1 Cushion

  1. Using needlenose pliers, install the no.1 Cushion to the clutch pedal

12. Install clutch pedal bush

  1. Apply mp grease to both side of 2 new bushes.
  2.  install the 2 bushes to the clutch pedal.

13. Install clutch pedal pad

14. Install clutch pedal subassy

  1. Install the clutch pedal subassy to the clutch pedal support with the bolt and nut.

    Torque: 36.8 Nvm (375 Kgfcm, 27 ftlbf)

Hint

: install the bolt from the right side of the vehicle. 15. Install clutch pedal support subassy

  1. Install the clutch pedal support to the vehicle with the 2 nuts and bolt.

    Torque:
    bolt: 19.1 Nvm (195 Kgfcm, 14 ftlbf) nut: 11.8 Nvm (120 Kgfcm, 9 ftlbf)

  2.  connect the clutch start switch assy connector.
  3.  w/ cruise control: connect the clutch switch assy connector.

16. Install clutch master cylinder push rod clevis w/hole pin

  1. Apply mp grease to the contact surface of the hole pin and clevis bush.
  2.  connect the clevis to the clutch pedal subassy with the hole pin.

    Hint

    : install the hole pin from the right side of the vehicle.

  3.  install the clip to the hole pin.

17. Install clutch pedal spring

18. Install instrument panel subassy lower

19. Inspect srs warning light

20. Inspect and adjust clutch pedal subassy

Components
...

Clutch master cylinder assy (mtm)
...

Other materials:

Adjustment
Hint: in the rh side, work in the same procedure as in the lh side. Since the centering bolt is used as a door side hinge bolt, the door hinge cannot be adjusted with it on. Substitute the bolt with washer for the centering bolt. 1. Inspect front door panel subassy lh Check ...

Circuit description
Refer to dtc p0115 Dtc no. Dtc detection condition Trouble area P0116 If engine coolant temperature (ect) was between 35 c (95 F) and 60 c (140 F) when starting the engine, and also conditions (a) and (b) are met:  vehicle has run with acceleration and ...

Circuit description
Refer to dtc p0115 Dtc no. Dtc detection condition Trouble area P0125 If the engine coolant temperature (ect) was less than 6.6 C (20 F) when starting the engine, and 20 minutes after the engine start, the ect sensor still indicates below 20 C (68 F) ...

2011-2019 Copyright www.tcorolla.net