Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Remove fan and generator v belt
3. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
4. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
Other materials:
Evap monitor (vacuum pressure monitor)
Notice:
a cold soak must be performed prior to conducting the drive pattern to complete
the internal pressure
readiness monitor.
Cold soak preconditions
The monitor will not run unless:
mil is off.
Fuel level is approximately 1/2 to 3/4.
Altitude is 7800 feet (2400 m) or less.
...
Overhaul
1. Remove generator pulley
Sst 09820–63010 (09820–06010, 09820–06020)
Hint:
Hold sst 1 – a with a torque wrench, and tighten sst 1
– b clockwise to the specified torque.
Torque: 39 nvm (398 Kgf·cm, 29 ft·lbf)
Notice:
check that sst is secured to the rotor shaft.
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Body panel undercoating areas
Apply pastar uwe or pastar uc to the chassis, floor underside, sheet metal
fitting weld points of the body, and
inside of the wheel house to prevent rust and noise, as well as protect the body
from flying rocks.
Hint:
work must be performed while wearing the appropriate protective ...