Toyota Corolla (E120) 2002–2008 Repair Manual / Starting & charging / Generator assy / Replacement
Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Remove fan and generator v belt
3. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
4. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
Other materials:
For vehicles equipped with mobile communication system
Install an antenna as far as possible away from the ecu
and sensors of the vehicle’s electronic systems.
install an antenna feeder at least 20 cm (7.87 In.) Away
from the ecu and sensors of the vehicle’s electronic systems.
For details of the ecu and sensors locations, refer ...
Overhaul
1. Drain brake fluid
Notice:
wash the brake fluid off immediately if it comes into contact with any painted
surface.
2. Remove air cleaner cap sub–assy
3. Remove brake master cylinder sub–assy
disconnect the brake fluid level switch connector from
master cylinder reservoir subâ ...
Inspection procedure
1 Check low pitched horn assy
Connect the positive (+) lead from the battery to the terminal
and negative (–) lead to the horn body, and check that
the horn blows.
2 Check relay (marking: horn)
Remove the relay from the engine room j/b.
check the horn relay conti ...